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Programmable Logic Controllers

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Programmable Logic Controllers, 9780073510880 (0073510882), Career Press, 2010

Programmable logic controllers (PLCs) continue to evolve as new technologies are added to their capabilities. The PLC started out as a replacement for hardwired relay control systems. Gradually, various math and logic manipulation functions were added. Today PLCs are the controller of choice for the vast majority of automated processes. PLCs now incorporate smaller cases, faster CPUs, networking, and various Internet technologies.

This Fourth Edition of Programmable Logic Controllers continues to provide an up-to-date introduction to all aspects of PLC programming, installation, and maintenance procedures. No previous knowledge of PLC systems or programming is assumed. As one reviewer of this edition put it: “I honestly believe that someone with little or no background to PLC systems could take this book and teach themselves PLCs.”

The primary source of information for a particular PLC is always the accompanying user manuals provided by the manufacturer. This textbook is not intended to replace the vendor’s reference material but rather to complement, clarify, and expand on this information. With the current number of different types of PLCs on the market it is not practical to cover the specifics of all manufacturers and models in a single text. With this in mind, the text discusses PLCs in a generic sense. Although the content is of a nature to allow the information to be applied to a variety of PLCs from different manufacturers, this book, for the most part, uses the Allen-Bradley SLC 500 and ControlLogix controller instruction sets for the programming examples. The underlying PLC principles and concepts covered in the text are common to most manufacturers and serve to maximize the knowledge gained through attending PLC training programs offered by different vendors.

The text is written at a level and format understandable to students being introduced to PLCs for the first time. Feedback from instructors indicates that the information is well organized, to the point, and easy to understand. The content of this new Fourth Edition has been updated and reflects the changes in technology since the publication of the previous edition.

Each chapter begins with a brief introduction outlining chapter coverage and learning objectives. When applicable, the relay equivalent of the virtual programmed instruction is explained first, followed by the appropriate PLC instruction. Chapters conclude with a set of review questions and problems. The review questions are closely related to the chapter objectives and require students to recall and apply information covered in the chapter. The problems range from easy to difficult, thus challenging students at various levels of competence.

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